Plant Director - Manufacturing Operations
Job Description
Job Description
Overview
The Plant Director is responsible for leading all aspects of plant operations, including production, maintenance, inventory control, safety, and workforce management , within a high-volume, cGMP-regulated manufacturing environment.
This role ensures operational excellence across all shifts, delivering products on time, at the highest quality standards , while driving efficiency, profitability, and continuous improvement.
The Plant Director reports directly to the VP of Manufacturing Operations .
Key Responsibilities
Operations Leadership- Oversee daily plant operations across production, maintenance, and inventory control
- Ensure all activities comply with cGMP, SOPs, and FDA regulations
- Drive operational efficiency, throughput, and on-time delivery across all shifts
- Lead scheduling and production planning to optimize output and minimize downtime
- Ensure all products meet or exceed quality and customer expectations
- Maintain accurate production documentation, including batch records, QC logs, and packaging documentation
- Partner with Quality to ensure adherence to regulatory and internal standards
- Lead, coach, and develop supervisors, leads, and production teams
- Conduct ongoing training programs , including:
- Safety training
- Operator/machine training
- cGMP and batch record compliance
- Drive a culture of accountability, engagement, and continuous improvement
- Oversee performance management, including employee evaluations and development plans
- Own P&L performance for plant operations, driving profitability through:
- Labor optimization and workforce planning
- Process improvements and efficiency gains
- Reduction of scrap, rework, and waste
- Overtime management
- Implement systems and KPIs to track and improve productivity and cost performance
- Partner with Customer Service, Supply Chain, and Planning to ensure alignment on production schedules and customer commitments
- Communicate proactively on order status, risks, and production challenges
- Support business needs through flexibility and responsiveness in a fast-paced environment
- Ensure robust preventive maintenance programs are in place
- Maximize uptime and performance of all equipment and tooling
- Drive continuous improvement in equipment efficiency and reliability
Qualifications
Experience- 10+ years of experience in high-volume manufacturing , with leadership at the Plant Director or equivalent level
- Strong background in nutraceutical, pharmaceutical, or regulated manufacturing environments
- Proven success managing multi-shift operations and large teams
- Hands-on experience with vitamin/supplement processing and packaging preferred
- Deep understanding of cGMP, FDA regulations, and SOP-driven environments
- Experience with ERP/MRP systems for production planning, inventory, and reporting
- Strong operational and financial acumen, including P&L ownership
- Demonstrated ability to lead, develop, and scale high-performing teams
- Strong communication and cross-functional collaboration skills
- Track record of driving efficiency, quality, and cultural improvement
Education
- Bachelor's degree in Business, Operations, Engineering, or related field preferred
- Equivalent combination of education and progressive manufacturing leadership experience considered
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