Maintenance Manager
Maintenance Manager
Phoenix, Arizona
Relocation Available
Gregory Packaging, a third-generation, family-owned leader in aseptic and frozen juice manufacturing, is seeking a hands-on Maintenance Manager to oversee maintenance and reliability at one of our state-of-the-art facilities. This role is ideal for someone passionate about developing teams, driving continuous improvement, and building a proactive maintenance culture that prioritizes equipment reliability and operational excellence. As a Maintenance Manager, you will play a key role in reducing downtime, optimizing maintenance processes, and ensuring our facility operates at peak performance. Gregory Packaging offers a stable, growth-oriented environment with ongoing investments in automation, facilities, and people, making it an excellent place to advance your career.
Responsibilities
- Lead, coach, and develop the maintenance team to foster a proactive and accountable maintenance culture.
- Drive improvements in equipment reliability by minimizing recurring failures and unplanned downtime.
- Develop, manage, and enhance preventative maintenance programs to ensure optimal equipment performance.
- Utilize Root Cause Failure Analysis (RCFA) to address and eliminate repeat equipment failures.
- Oversee the Computerized Maintenance Management System (CMMS) for accurate work order management, labor tracking, and maintenance history.
- Troubleshoot and resolve issues involving mechanical, electrical, hydraulic, pneumatic, automation, and process control systems.
- Support and maintain Allen-Bradley PLCs, HMIs, VFDs, and other industrial automation systems.
- Manage maintenance budgets, spare parts inventory, and vendor relationships to control costs and ensure equipment reliability.
- Lead capital improvement projects, equipment installations, and coordinate contractor activities.
- Collaborate with Production, Engineering, Quality, and Safety teams to enhance overall plant performance.
- Maintain a safe, clean, and audit-ready facility in compliance with company and regulatory standards.
Qualifications
- Proven maintenance leadership experience in a manufacturing environment.
- Experience in food or beverage manufacturing preferred.
- Strong troubleshooting skills in mechanical, electrical, hydraulic, pneumatic, and automation systems.
- Hands-on experience with Allen-Bradley PLCs and industrial controls.
- Proficiency in managing a CMMS.
- Solid understanding of preventative maintenance, reliability, and root cause analysis methodologies.
- Demonstrated ability to lead projects, manage vendors, and develop maintenance teams.
- Excellent communication and leadership skills.
- Willingness to work flexible hours and respond to plant emergencies as needed.
Benefits
- Weekly Pay
- Competitive Salary
- Bonus Opportunity
- Health, Dental & Vision Insurance
- 401(k)
- Paid Holidays
- Paid Time Off
- Career Growth Opportunities
- Relocation Assistance (when applicable)
Success in this role is measured by your ability to prevent breakdowns, not just fix them. Within your first year, you will be expected to:
- Reduce reactive maintenance so that unplanned work accounts for 15% or less of total maintenance labor by strengthening planning, scheduling, and preventative maintenance.
- Increase equipment uptime and improve Overall Equipment Effectiveness (OEE) across processing, filling, and packaging operations.
- Maintain maintenance labor utilization of 90% or greater while shifting the team's focus from reactive repairs to planned work.
- Achieve and sustain 95%+ on-time preventative maintenance completion.
- Establish strong CMMS discipline with 95%+ work-order accuracy, including complete labor, parts, and failure reporting with timely close-out.
- Improve spare parts management by maintaining 98%+ inventory accuracy, reducing inventory shrink, optimizing min/max levels, and lowering spare parts consumption through improved equipment reliability.
- Develop a highly skilled maintenance team through structured training and cross-training while reducing dependence on outside contractors for routine maintenance.
- Implement permanent corrective actions
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